LEADING ALUMINIUM DIE CASTING MANUFACTURER IN INDIA
Roots Cast Private Ltd (RCPL) is a part of Roots Group, was established in the year 1984 and specializes in manufacturing Non-Ferrous Aluminium & Zinc based alloy components through High Pressure, Low Pressure (HPDC/LPDC), and Gravity Die Casting processes (Permanent mould casting) catering to Aerospace, Automotive (2W, 4W, Commercial Vehicles), Defence, Health-Care, Medical Application, Railways, Textiles, White Goods and other Engineering Industries.
Roots Cast (RCPL) made its reputation as one of the best die-casting facilities in India, providing one-stop Solutions to Customers. Expertise in core activities such as Tool design, Tool Manufacturing, Die casting, Machining, Surface Finishing, and "ready-to-fit" Sub-assemblies. RCPL Core competency in developing critical & highly complex castings and machining to meet customers' unique requirements and achieving the expected Cp & Cpk values for critical to Quality tolerances (CTQ) and surface finishes.
The in-house facility consists of industrial X-ray, Jet Cooling, Thermal Camera, Shot Blasting, Vibro Finishing, Heat treatment, Sand Core Shooter, Vacuum impregnation, Leak testing (Wet & Dry), Laser Etching, Auto Gauging. Roots Cast (RCPL) also offers post-cast processes like Powder coating, Chromating, Anodizing, and all kinds of surface treatment to meet the Global Quality standards/customer-specific requirements, including NADCAP approved sources.
High Pressure Die-Casting
High-Pressure Die Casting is a process wherein molten metal is forced, under pressure, into a sealed mould cavity.
Roots Cast (RCPL) has 19 Die Casting machines ranging from 120-ton to 1400-ton capacity. High Pressure Die Casting (HPDC) can produce casting weights from 200 Grams to 10 Kg (0.6 lbs to 22 lbs) in HPDC.
Gravity Die-Casting
Gravity Die Casting is a permanent mould casting process where the molten metal is poured into the permanent mould from a ladle. The mould cavity fills with no force other than gravity, and filling can be controlled by tilting the die.
Roots Cast (RCPL) has Horizontal Clamping & Tiltable Gravity Die Casting machines and has customized Stand-alone tool facilities, and can produce casting weight in the range of 150 Grams to 75 Kgs in GDC (1.30 lbs to 165 lbs).
Low Pressure Die Casting
Low Pressure Die Casting, the molten aluminium metal is pumped from a sealed furnace, and the pressure holds the metal in the die until it solidifies. The molten metal slowly fills the die, reducing turbulence allows the achievement of castings with excellent metallurgical quality.
Roots Cast (RCPL)'s LPDC machine has a state-of-the-art technology machine. Digital proportional controlled Air/Water/Mist cooling lines cast suitable metallurgical components and produce casting weight from 500 Grams to 35 Kg (1 lbs to 77 lbs) in LPDC.
Assembly
An exclusive manufacturing facility for manufacturing "ready-to-fit" sub-assemblies & assemblies for Automotive, Aerospace, and Industrial applications, and the assemblies are validated & passed through complete functional & performance test benches.
Roots Cast has rich experience handling spring, rubber, sheet metal, plastic injection, fasteners, and turned parts for making the "ready-to-fit" sub-assemblies & assemblies.